High power laser diode test system and method of manufacture

ABSTRACT

A high power laser diode test system is disclosed which includes a housing body defining at least one device test module compartment therein, a power supply, the system controller, and thermal control system positioned within the device test module compartment, a device test module having at least one carrier device receiver formed therein detachably coupled to the housing body, and at least one carrier device configured to support at least one laser diode device coupled thereto detachably positioned within the carrier device port formed on the device test module.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims priority to U.S. Provisional Patent Appl.Ser. No. 62/249,188, entitled “High Power Laser Diode Test System andMethod of Manufacture,” filed on Oct. 31, 2015, the entire contents ofwhich are incorporated by reference herein.

BACKGROUND

Semiconductor laser diodes are presently used in an ever increasingnumber of applications. Typically, their small size, relative highpower, operational lifetime, and device cost offer several advantagesover alternate laser sources. Often, during the manufacturing processlaser diode devices are subjected to a ‘burn-in” process wherein thelaser diode devices are subjected to varying levels of electric currentand/or temperature gradients to characterize the optical characteristicsof the semiconductor laser diode.

Presently, there are a number of laser diode burn-in racks or systemsavailable. While the prior art burn-in racks have proven useful, anumber of shortcomings have been identified. For example, precisepositioning of the laser diode and controlling the temperature of thelaser diode under test has proven problematic. As such, precisecharacterization of the laser diode has been difficult.

In light of the foregoing, there is an ongoing need for a laser diodetest system capable of quickly and accurately characterizing multiplelaser diodes.

SUMMARY

The present application is directed to a high power laser diode testsystem useful in characterizing the performance of one or more laserdiode devices. In one embodiment, the present application discloses ahigh power laser diode test system and includes a housing body definingat least one device test module compartment therein. A power supplyconfigured to provide power to one or more components, device testmodules, controllers, and the like may be positioned within the housingbody. A system controller and thermal control system may also bepositioned within the housing body. At least one interconnect systemoperably couples the system controller and thermal control system to thepower supply. At least one device test module may be positioned withinthe device test module compartment formed in the housing body andcoupled to at least one of the power supply, the system controller, andthe thermal control system via the system interconnect. The device testmodule includes at least one carrier device receiver formed therein. Atleast one carrier device configured to support at least one laser diodedevice coupled thereto may be inserted into the carrier device portformed on the device test module. The carrier device is in communicationwith at least one of the power supply, the system controller, andthermal control system via the device test module.

In another embodiment, the present application is directed to a devicetest module for use within a high power laser diode test system. Thedevice test module includes at least one device test module faceplateconfigured to be coupled to a high power laser diode test system. Atleast one carrier device port is formed on the device test modulefaceplate. The device test module further includes at least one lowerassembly coupled to the at least one device test module faceplate. Thelower assembly includes a clamp base plate, a clamp alignment body, andat least one fluid bladder positioned between the clamp base plate andthe clamp alignment body. The fluid bladder is in communication with atleast one least one bladder inflation system such that the fluid bladdercan be selectively inflated. As such, the bladder inflation system is incommunication with at least one power supply coupled to a high powerlaser diode test system. The device test module further includes atleast one upper assembly coupled to the device test module faceplate andmay be positioned proximate to the lower assembly. The upper assemblyincludes at least one thermal control circuit and at least oneelectrical connection system thereon. The lower assembly and the upperassembly cooperatively form at least one carrier device receiverconfigured to receive the carrier device therein. Lastly, the devicetest module includes at least one carrier device configured to have atleast one laser diode coupled thereto. The laser diode may be detachablycoupled to the electrical connection system located on the upperassembly.

Lastly, the present application is directed to a carrier device for usein a high power laser diode test system. The carrier device includes atleast one carrier device faceplate coupled to at least one carrierdevice body. The carrier device includes at least one device positioningmember coupled to at least one of the carrier device faceplate and thecarrier device body. The device positioning member may be configured tohave one or more laser diodes detachably coupled thereto. At least onecarrier device piston is movable coupled to the carrier device body.During use, the carrier device piston is configured to engage at least aportion of a device test module. At least one contact device body may bepositioned on or adjacent to the carrier device body. The contact devicebody may be configured to be selectively engaged by the carrier devicepiston and engage at least one upper plate assembly within the devicetest module thereby coupling the carrier device to the device testmodule.

Other features and advantages of the high power laser diode test systemand method of manufacture as described herein will become more apparentfrom a consideration of the following detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS

Various embodiments of the high power laser diode test system and methodof manufacture will be explained in more detail by way of theaccompanying drawings, wherein:

FIG. 1 shows a perspective view of an embodiment of a modular high powerlaser diode test system having seven (7) device test module insertedtherein, each device test module having four (4) carrier devicesinserted therein;

FIG. 2 shows a planar side view of an embodiment of a modular high powerlaser diode test system having a side panel removed wherein the internalcomponents and subsystems of the test system are visible;

FIG. 3 shows an elevated perspective view of an embodiment of a devicetest module for use with the embodiments of the test system shown inFIGS. 1 and 2;

FIG. 4 shows an elevated perspective view of an embodiment of a lowerassembly of the device test module shown in FIG. 3;

FIG. 5 shows an exploded perspective view of the components forming theembodiment of the lower assembly in FIG. 4;

FIG. 6 shows side view of an alternate embodiment of an embodiment of alower assembly of a device test module;

FIG. 7 shows an elevated perspective view of an embodiment of an upperassembly of the device test module shown in FIG. 3;

FIG. 8 shows a perspective view of an embodiment of an upper assembly ofthe device test module shown in FIG. 3;

FIG. 9 shows a top planar view of an embodiment of an electrical connectbody positioned on the upper assembly shown in FIG. 3;

FIG. 10 shows an exploded perspective view of the components forming theembodiment of the upper assembly in FIG. 3;

FIG. 11 shows an elevated perspective view an embodiment of a carrierdevice for use with a device test module;

FIG. 12 shows a perspective view an embodiment of the carrier deviceshown in FIG. 11 for use with a device test module;

FIG. 13 shows an exploded perspective view of the components forming theembodiment of the carrier device in FIG. 11;

FIG. 14 shows a planar side cross-sectional view of an embodiment of acarrier device positioned proximate to an embodiment of a lower assemblyof a device test module;

FIG. 15 shows another planar side cross-sectional view of an embodimentof a carrier device positioned proximate to an embodiment of a lowerassembly of a device test module;

FIG. 16 shows another planar side cross-sectional view of an embodimentof a carrier device positioned an embodiment of a device test module;

FIG. 17 shows an elevated perspective view of an alternate embodiment ofa clamp base plate having multiple bladders therein used in a lowerassembly of a device test module;

FIG. 18 shows an exploded perspective view of the embodiment of theclamp base plate having multiple bladders therein used in a lowerassembly of a device test module shown in FIG. 17;

FIG. 19 shows side cross-sectional view of the embodiment of the clampbase plate having multiple deflated bladders therein used in a lowerassembly of a device test module shown in FIG. 17; and

FIG. 20 shows side cross-sectional view of the embodiment of the clampbase plate having multiple inflated bladders therein used in a lowerassembly of a device test module shown in FIG. 17.

DETAILED DESCRIPTION

FIG. 1 shows a perspective view of an embodiment of a high power laserdiode test system. As shown, the laser diode test system 10 (hereinaftercalled “test system”) includes at least one housing body 12 having atleast one front panel 14 and at least one body panel or side panel 16.As shown in FIG. 1, one or more device test modules 18 may be coupled toor otherwise inserted into the housing body 12 of the test system 10.The device test modules 18 may be configured to receive one or morecarrier devices 20 therein or coupled thereto. For example, in theillustrated embodiment each device test module 18 is configured toreceive and support four (4) carrier devices 20 therein, although eachdevice test module 18 may be easily adapted to receive and support anynumber of carrier devices 20 therein. Further, in the illustratedembodiment, the carrier devices 20 are of substantially uniform shapes,transverse dimensions, and the like. In another embodiment, the carrierdevices 20 need not be of a uniform shape and/or dimension relative atleast one other carrier device 20. As such, at least one of the devicetest modules 18 may be configured to receive carrier devices 20 havingany variety of shapes, transverse dimension, and the like therein. Inthe illustrated embodiment, seven (7) device test modules 18 areinserted through or positioned proximate to the front panel 14 of thetest system 10. Those skilled in the art will appreciate that any numberof device test modules 18 may be inserted into or otherwise incommunication with the test system 10. In the illustrated embodiment thehousing body 12 of the test system 10 includes one or more supports 22positioned thereon. Optionally, the test system 10 may include one ormore casters, supports, skids, legs, and the like positioned at anyvariety of locations on the test system 10. Further, in the illustratedembodiment, one or more operation actuators or systems 24 may bepositioned at any location of the test system 10. In the illustratedembodiment, the operation actuator 24 comprises an on/off buttonpositioned on the front panel of the body. In another embodiment, theoperation actuator 24 comprises one or more lights, circuit breakers,horns, display devices, computer monitors, keyboards, or similar devicesconfigured to alert users that a test or similar operation is under wayand/or provide the user with data relating the operation of the testsystem 10.

FIG. 2 shows a side view of the internal components of an embodiment ofthe test system 10 shown in FIG. 1. In the illustrated embodiment, thehousing body 12 defines at least one device test module compartment 26sized to receive one or more device test modules 18 therein. In theillustrated embodiment, seven (7) device test modules 18 are positionedwithin the device test module compartment 26 formed in the housing body12. In another embodiment, nine (9) device test modules 18 arepositioned within the device test module compartment 26 formed in thehousing body 12. Optionally, any number of device test modules 18 may bepositioned within the device test module compartment 26 formed in thehousing body 12. As shown in FIG. 2, the device test module compartment26 may be formed by at least one of the front panel 14 and body panels16. In addition, one or more frame and/or scaffold members 28 may beincluded within the housing body 12. In one embodiment, the framemembers 28 may be configured to support one or more front panels 14,body panels 16, device test modules 18, and/or various other componentsused in the test system 10. As such, the frame members 28 may beconfigured to define at least a portion of the device test modulecompartment 26.

Referring again to FIG. 2, the test system 10 may include at least onethermal control system 30 therein. In one embodiment, the thermalcontrol system 30 may include one or more thermocouples, thermostats,and thermal control processors, and the like. Further, the thermalcontrol system 30 may include one or more fans, chillers, heaters, fluidsources, fluid tanks, fluid pumps, sensors, and the like. As such, inone embodiment the test system 10 may be in communication with one ormore fluid sources or reservoirs, power sources, or both. Similarly, thetest system 10 may include various hoses, conduits, and the liketherein. Optionally, the thermal control system 30 may be coupled to atleast one of the front panel 14, body panels 16, device test modules 18,and frame members 28. Optionally, distributed thermal control systemarchitecture may be used with the present test system. For example, eachdevice test module 18 may include a dedicated thermal control systemtherein, the internal thermal control system configured to manage thethermal environment within the device test module 18. As such,neighboring device test modules 18 may be operating under differentthermal environments simultaneously.

As shown in FIG. 2, the test system 10 may also include one or moresystem power supplies, voltage regulators, current regulators, and thelike therein. For example, in the illustrated embodiment, the testsystem 10 includes a power supply 32 configured to provide power to oneor more systems, components, indicators, and/or test modules 18positioned on or within the test system 10. For example, in oneembodiment, the power supply 32 is configured to provide alternatingcurrent (AC current) to at least one of the device test modules 18,carrier devices 20, operation actuators 24, thermal control system 30,or other subsystems included within the test system 10. In addition, thepower supply 32 may be configured to provide direct current (DC current)to at least one subsystem included within the test system 10. Inaddition, the test system 10 may include at least one control system orprocessor 34 therein. In one embodiment, the control system 34 providesinternal processing capacity capable of regulating the test operationsas defined by the user, storing test data, providing data to internal orexternal processors, monitors various sensors, memory devices, displays,and the like. As such, the control system 34 may be communication withthe power supply 32. For example, in one embodiment, the control system34 is in communication with at least one external computer, processor,or computer network. In addition, the control system 34 may be incommunication with one or more internal systems, including, for example,the operation actuator 24, thermal control system 30, power supply 32,and test module 18. The control system 34 may be configured tocommunication with at least one of the thermal control system 30, powersupply 32, test module 18, and/or external computer or networkwirelessly. Optionally, like the thermal control systems 30 describedabove, each device test module may include a power supply 32 and/or acontrol system 34 positioned thereon, thereby offer a distributed powersupply and/or control architecture.

In the embodiment shown in FIG. 2, the test system 10 may include atleast one interconnect system 36 positioned therein. In one embodiment,the interconnect system 36 is in communication with at least one of thedevice test modules 18. As such, the interconnect system 36 may act as aconduit permitting the various device test modules 18 to be easilycoupled to at least one of the thermal control system 30, the powersupply 32, and the control system 34. In another embodiment, theinterconnect system 36 permits the test system 10 to be easily tailoredto a user desired configuration. Optionally, the interconnect system 36may permit individual device test modules 18 to communicate with otherdevice test modules 18 either positioned on the same test system 10, or,in the alternative, with any device test modules 18 coupled to any testsystems sharing a common communication network. More specifically, theinterconnect system 36 may be configured to permit any number of devicetest modules 18 to be quickly and easily coupled to and/or detached fromthe test system 10 and the various internal control systems (e.g. systemcontroller 34) and operation systems (e.g. thermal control system 30,power supply 32), thereby providing a modular test system 10 which iscapable of being easily reconfigured to meet the user's needs.

FIGS. 3-13 show various views of the components forming an embodiment ofa device test module 18 for use with the test system 10. As shown inFIG. 3, the device test module 18 may include at least one device testmodule faceplate 40 having at least one carrier device port 42 formedtherein. In the illustrated embodiment, the device test module 18includes at least one lower assembly 44 and at least one upper assembly70 positioned proximate to the lower assembly 44. The lower assembly 44and upper assembly 70 may be coupled to the device test module faceplate40 thereby forming a singular unit configured to be easily coupled tothe housing body 12 and/or frame members 28 of the test system 10. Inanother embodiment, the device test module faceplate 40, lower assembly44, and upper assembly 70 may be positioned within at least one devicetest module housing (not shown). In one embodiment, the device testmodule housing (not shown) may be easily and quickly coupled to thehousing body 12 and/or frame members 28 of the test system 10. In theaccompanying figures, the housing has not been shown to more clearlyillustrate the novel features of the internal architecture of the devicetest module 18, although those skilled in the art will appreciate thathousing may be included with the device test module 18. In theillustrated embodiments, the lower assembly 44 includes at least oneclamp base plate 46 and at least one clamp alignment body 50. Further,one or more fluid bladders or inflatable compliant bodies 48 may bepositioned between the clamp base plate 46 and the clamp alignment body50. In addition, one or more clamp pistons 60 may be in communicationwith the bladder 48 via the clamp alignment body 50. At least one clamppiston 60 may be configured to be selectively movable in relation to theclamp alignment body 50. For example, at least one clamp piston 60 maybe configured to selectively extend through clamp alignment body 50 whenthe bladder 48 is inflated and retract at least partially into the clampalignment body 50 when the bladder 48 is deflated. As such, each of theclamp pistons 60 may be configured to selectively apply a substantiallyuniform clamping pressure to at least one carrier device 20 positionedthereon or proximate thereto. As such, unlike prior art devices, theinclusion of the bladder 48 and clamp pistons 60 in the lower assembly44 provides a compliant lower assembly 44 configured to operably receiveand accommodate carrier devices 20 having differing heights,thicknesses, transverse dimensions, and profiles therein.

As shown in FIGS. 3-5, at least one bladder inflation system 62 may bepositioned on or in close proximity to the lower assembly 44 and may bein fluid communication with the bladder 48. In the illustratedembodiment, the bladder inflation system 62 includes at least one inlet64 and at least one regulator 66. In one embodiment, the regulator 66comprises a solenoid configured to permit and restrict the flow of fluidinto and out of the bladder 48. Further, the bladder inflation system 62includes at least one outlet 68. The bladder inflation system 62 may bedetachably or non-detachably coupled to an inflation source (not shown).For example, in one embodiment, the bladder inflation system 62 is influid communication with at least one fluid pump included in the thermalcontrol system 30 (See FIG. 2). As shown in FIG. 5, at least one clamppiston 60 is in communication with the bladder 48 via at least one clamppiston passage 92 formed in the clamp alignment body 50. As shown, theclamp piston passage 92 may include at least one clamp piston retainingrelief 94 configured to engage and retain at least a portion of theclamp piston 60 therein proximate to the bladder 48. In addition, one ormore biasing members 84 may be positioned proximate to at least oneclamp piston 60 and retained within the clamp piston passage 92. One ormore gap filling bodies 86 may be positioned proximate to the biasingmembers 84. The biasing member 84 is configured to bias the uninflatedbladder 48 towards the clamp alignment body 50. During use, the bladder48 is inflated with sufficient pressure to overcome the biasing forceapplied to the bladder 48 by the biasing member 84. As a result, thebladder 48 exerts a biasing force on the clamp piston 60 causing theclamp piston 60 to extend from the clamp alignment body 50. Further, asshown in FIGS. 3-5, one or more fasteners 88 and washers 90 may be usedto couple the various components of the lower assembly 44. FIGS. 3-5show a generally planar lower assembly 44. Those skilled in the art willappreciate that the lower assembly 44 and top assembly 70 may bemanufactured in any variety of shapes, sizes, and configurations. Forexample, FIG. 6 shows an embodiment of an arcuate lower assembly 44,although those skilled in the art will appreciate that the lowerassembly 44 may be manufactured in any variety of shapes, sizes, and/orconfigurations.

FIGS. 3 and 7-10 show various views of an embodiment of an upperassembly 70 for use in a high power laser diode test system 10. Asshown, the upper assembly 70 includes at least one plate member 72having one or more passages 74 formed therein. Further, at least onethermal control circuit 76 may be positioned on or proximate to theplate member 72. In one embodiment, the thermal control circuit 76includes at least one fluid inlet 78, at least one fluid outlet 80, andat least one controller and/or coupler 82 configured to couple the fluidinlet 78 and outlet 80 to at least one thermal control system 30 (SeeFIG. 2) or other fluid source (not shown). Optionally, the controller 82may be configured to control the flow of fluid or other materials usedin the thermal control circuit 76. As such, the controller 82 mayinclude sensors, thermocouples, chillers, heaters, coupling connectors,processors, valves, and the like. As such, the plate member 72 may beconfigured to operate as a cold plate dissipating heat generated by theat least one laser diode under test in addition to providing power tothe laser diode under test. In the alternative, the plate member 72 maybe configured to operate as a hot plate generating heat to thermallystress at least one laser diode under test in addition to providingpower to the laser diode under test. As such, the thermal controlcircuit 76 permits the user to both heat and cool laser diode undertest, permitting a complete analysis of thermal characteristics of thelaser diode under test.

Referring again to FIGS. 7-9, the upper assembly 70 may include at leastone electrical connection system. In the illustrated embodiment, a firstelectrical connection system 96 having one or more conduits configuredto provide voltage, current (alternating current (AC) and/or directcurrent (DC)) to at least one laser diode device or other componentcoupled to the carrier device 20 is included. Optionally, one or morecurrent sources, converter, sensors, and the like may be included withinthe electrical connection system 96. These localized current sourcesand/or similar systems may be in communication with the power supply 32.In addition, at least a second electrical connection system 128 may beincluded. For example, the second electrical connection system 128 maybe coupled to one or more chillers, heaters, sensors, and the like. Assuch, the first and second electrical connection systems 96, 128 may bein communication with the power supply 32 positioned within the housingbody 12 of the test system 10 (See FIG. 2). The electrical connectionsystems 96, 128 may be detachably or non-detachably coupled to the powersupply 32 via the interconnect system 36. Further, the electricalconnection systems 96, 128 may be coupled (detachably or non-detachably)to the system controller 34 shown in FIG. 2. In the illustratedembodiment, the first electrical connection system 96 includes a firstconduit 98 a and at least a second conduit 98 b, although those skilledin the art will appreciate that any number or type of conduits may beused with either electrical connection systems 96, 128. In theillustrated embodiment, the first and second conduits 98 a, 98 b arecoupled to at least one electrical connect body 136 via at least oneconduit clamp body 134. In one embodiment, the electrical connect body136 is configured to provide voltage and/or current to the at least onelaser diode or other component coupled to the carrier device 20. Theconduit clamp body 134 securely couples at least one conduit 98 a, 98 bto at least one electrical connect body 136. The second electricalconnection system 128 may be configured to provide voltage and/orcurrent to additional thermal control devices used in the test system10, individual components under test, and/or other subsystems includedwithin the test system 10 requiring a separate voltage and/or currentsource. Further, the electrical connection systems 96, 128 may includevarious other components known in the art, including, withoutlimitations, connectors, voltage regulators, current regulators,converters, meters, sensors, capacitors, heaters, chillers, resistors,inductors, transformers, diodes, circuits, processors, memory devices,and the like. For example, in the illustrated embodiment, at least oneconnector 138 is coupled to the first and second conduits 98 a, 98 b,thereby permitting the electrical connection system 96 to be quickly andeasily coupled to the interconnect system 36 (See FIG. 2).

FIGS. 8 and 10 show various views of the underside of the upper assembly70. As shown, upper assembly plate 104 may be coupled to the platemember 72. In one embodiment, the upper assembly plate 104 ismanufactured from a material having high thermal conductivity, therebyenhancing the heat exchange between the laser diode (not shown) and thethermal control circuit 76. Further, one or more beam dumps or sensors106 may be coupled to at least one of the plate member 72 and upperassembly plate 104. For example, in one embodiment numerous beam dumps106 used to receive and dissipate energy emitted from the laser diodes140. In another embodiment, at least one of the beam dumps 106 maycomprise at least one sensor, such as a power meter, wavelength sensor,and the like. As such, the thermally conductive upper assembly plate 104may be configured to extract heat from the beam dumps 106. Optionally,the upper plate assembly 104 may be in communication with the thermalcontrol circuit 76. As such, at least a portion of the upper plateassembly 104 may act as a cold plate. In the illustrated embodiment, atleast one thermal regulating body 107 is positioned proximate to thebeam dumps 106 and configured to further extract heat from the beamdumps 106 during use. For example, the thermal regulating body 107 maycomprise at least one cold plate in contract with or in close proximityto the beam dumps 106. As such, the thermal regulating body 107 may bein communication with the thermal control circuit 76. Further, in theillustrated embodiment the plate member 72, upper plate assembly 104,and beam dumps 106 are configured to cooperatively form carrier devicereceivers 108 sized to receive at least one carrier device 20 (SeeFIG. 1) therein. The carrier devices receivers 108 may be incommunication with and positioned proximate to the carrier device port42 formed on the device test module faceplate 40. Those skilled in theart will appreciate, however, the beam dumps 106 may be formed in anyvariety of shapes and configurations. In the illustrated embodiment, thebeam dumps 106 are coupled to the upper assembly plate 104 using one ormore fasteners 102, although those skilled in the art will appreciatethat the beam dumps may be coupled to the upper assembly plate 104 usingany variety of coupling devices or techniques.

FIGS. 3 and 11-13 show various views of an embodiment of a carrierdevice 20 for use in a high power laser diode test system 10. As shown,the carrier device 20 may include at least one carrier device faceplate110 having one or more handles or gripping surfaces 112 formed thereonor coupled thereto. Further, at least one device positioning member 114may be included with or coupled to at least a portion of the carrierdevice 20. One or more end plates 116 may be used to define at least onedevice receiving area. In addition, one or more contact device bodies118 may be coupled to or positioned proximate to the device positioningmember 114. In one embodiment, the contact device body 118 is configuredto permit a voltage and/or current to be provided to one or more laserdiode devices 140 (See FIGS. 14-16) positioned on the carrier device 20.As such, at least one contact device body 118 may be configured toengage and form a conduct contact with at least one electrical connectbody 136 positioned on the upper assembly 70 (See FIGS. 7-10).

Referring again to FIGS. 3 and 11-13, the carrier device 20 includes oneor more carrier device bodies 130. In the illustrated embodiment, atleast one carrier device piston 120 having at least one fastener passage122 formed therein may be movable coupled to the carrier device body 130using one or more fasteners 124. In the illustrated embodiment, thefastener passage 122 comprises an elongated channel configured toreceive the fastener 124 there through, the fastener 124 configured toengage and be retained within the carrier device body 130. For example,the carrier device piston 120 may be configured to be move in along atleast one of the X axis, Y axis, and Z axis. As such, the movablecarrier device pistons 120 may be configured to engage the contactdevice bodies 118. For example, inflation of the bladder 48 may resultin the clamp piston 60 engaging the carrier device piston 120 such thatthe carrier device piston 120 engages and the contact body 118. As aresult, the carrier device 20 may be mechanically coupled to the devicetest module 18 by the transmission of a biasing or coupling force fromthe inflated bladder 48 to the carrier device 18 via the carrier devicepiston 120. Further, the force imparted by the carrier device piston 120may force at least a portion of the contact device body 118 in contactwith at least one electrical connect body 136 located on the upperassembly 70, thereby providing voltage, current, or both at least onelaser diode coupled to the carrier device 20. In addition, the forceimparted by the carrier device piston 120 when the bladder 48 isinflated may ensure that at least portion of the carrier device 20 orthe various components thereof may be in contact with at least the upperplate assembly 70, thermal regulating body 107, or both therebyproviding thermal coupling of the carrier device 20 or the laser diodedevice 140 positioned thereon, thereby permitting the laser diode 140 orother component coupled to the carrier device 20 to be effectively andefficiently heated or cooled during operation. As such, the carrierdevice pistons 120 may be used to mechanically, thermally, and/orelectrically coupling the carrier device 20 to the device test module18. In one embodiment, at least one carrier relief 126 is formed betweenthe numerous carrier device pistons 120, although those skilled in theart will appreciate that the carrier device 20 may be manufacturedwithout a carrier relief 126. One or more assembly guides or pins 132may optionally be included on the carrier device body 130.

FIGS. 14-16 show various views of the various components of the of thetest system 10 during use. For example, FIGS. 14-16 shows a crosssectional view of the carrier device 20 positioned proximate to thelower assembly 44. As shown, the biasing member 84 located in the lowerassembly 44 applies at least one biasing force to the clamp piston 60 ina first direction D₁. As such, the carrier device 20 can be easilyinserted into and removed from the device test module 18 while thebladder 48 is deflated. During use, the bladder 48 is inflated withsufficient pressure to overcome the biasing force of the biasing member84. As a result, the clamp piston 60 is moved in a second direction D₂,thereby resulting the in clamp piston 60 engaging the carrier devicepiston 120 located on the carrier device 20. Together, the clamp piston60 located in the lower assembly 44 and carrier device piston 120located on the carrier device 20 cooperatively apply a dynamic clampingforce, which is substantially equally applied to by all the clamppistons 60 to carrier device pistons 120 on the carrier devicespositioned proximate thereto, thereby securely coupling the carrierdevice 20 to the at least a portion of the contact device 118. Inaddition, the contact device 118 may be made to contact the electricalconnect body 136 formed on upper assembly 70. As a result, the laserdiode device 140 positioned on the carrier device 20 may be powered bythe power supply 32 of the test system 10 (See FIG. 2) via theelectrical connection system 96. The optical radiation emitted from thelaser diode device 140 is directed into the beam dumps 106. Heatgenerated by the operation of the laser diode 140 may then be dissipatedand/or extracted via the thermal control circuit 76. Once the testing ofthe laser diode device 140 is completed, the voltage and/or currentconnection between the power supply 32 and the laser diode device 140 isterminated. Thereafter, the bladder 46 may be deflated and the carrierdevice 20 may easily be removed from the device test module 18.

FIGS. 17-20 show an alternate embodiment of a clamp base plate of thelower assembly 144 and at least one upper assembly 70 shown in FIGS.7-10. As shown, the clamp base plate 146 having multiple bladder bodies148 positioned thereon. In one embodiment, the bladder bodies 148comprise compliant bodies. For example, the bladder bodies 148 maycomprise sections of Kevlar protected hose, thereby providing a durablecompliant bladder body capable of withstanding considerable wear andtear during use. In another embodiment, the bladder bodies 148 maycomprise polymer bodies. Those skilled in the art will appreciate thatthe bladder bodies 148 may be manufactured from any variety of materialsin any variety of shapes and transverse dimensions. One or more bladdersupport bodies 150 are positioned proximate to the bladder bodies 148.Further, one or more bladder clamp devices 152 maybe used to couple thebladder bodies 148 to the clamp base plate 146. Further, the bladderclamp devices 152 may be used to seal the bladder body 148, therebyforming a bladder envelope. In one embodiment, one or more fasteners 154may be used to couple the bladder support bodies 150 and bladder clampdevices 152 to the clamp base plate 146. One or more valves orconnectors 156 and conduits 158 may be used to couple the bladder bodies148 to one or more fluid sources (not shown), thereby permitting thebladder bodies 148 to be selectively inflated and deflated. In oneembodiment, the each bladder body 148 may be uniformly inflated anddeflated by the a fluid source (not shown) and/or the bladder inflationsystem 62 of the lower assembly 44

As shown in FIG. 19, the bladder bodies 148 may be used in a deflatedstate thereby resulting in the bladder bodies 148 retracting proximateto the clamp base plate 146. As such, when the lower assembly 144 shownin FIGS. 17-20 is used in the device test module 18 shown in FIG. 3, thecarrier device 20 may be easily inserted into and removed from thedevice test module 18. In contrast, as shown in FIG. 3, the user mayposition one or more carrier devices 20 in the device test module 18.Thereafter, as shown in FIG. 20, the user may inflate the bladder bodies148 coupled to the clamp base plate 146 of the lower assembly 144,thereby resulting in the bladder bodies 148 inflating and extending fromthe clamp base plate 146. The bladder bodies 144 would then apply aclamping force to the carrier device 20 positioned within the testmodule 18. In one embodiment, each bladder body 148 is configured to beinflated to substantially the same pressure, thereby applying the sameclamping force to the carrier device 20. In another embodiment, eachbladder body 148 is configured to be inflated to substantially differentpressure, thereby each bladder body 148 applying a different clampingforce to the carrier device 20.

The embodiments disclosed herein are illustrative of the principles ofthe invention. Other modifications may be employed which are within thescope of the invention. Accordingly, the devices disclosed in thepresent application are not limited to that precisely as shown anddescribed herein.

What is claimed is:
 1. A high power laser diode test system, comprising:at least one housing body defining at least one device test modulecompartment formed within the at least one housing body; at least onepower supply positioned within the at least one device test modulecompartment; at least one interconnect system positioned within the atleast one device test module compartment, the interconnect system incommunication with the at least one power supply; at least one systemcontroller positioned within the at least one device test modulecompartment, the system controller in communication with the at leastone power supply via the at least one interconnect system; at least onethermal control system within the at least one device test modulecompartment, the thermal control system in communication with at leastone of the at least one power supply and the at least one systemcontroller via the at least one interconnect system; at least one devicetest module configured to be positioned within the at least one devicetest module compartment and in communication via the at least oneinterconnect system with at least one of the at least one power supply,the at least one system controller, and the at least one thermal controlsystem, the at least one device module having a defining at least onecarrier device port therein; and at least one carrier device configuredto support at least one laser diode device detachably coupled thereon,the at least one carrier device in communication with at least one ofthe at least one power supply, the at least one system controller, andthe at least one of the thermal control system via the at least onedevice test module.
 2. The high power laser diode test system of claim 1wherein the device test module is detachably coupled to the interconnectsystem.
 3. The high power laser diode test system of claim 1 wherein thedevice test module further comprises: at least one lower assembly havingat least one clamp base plate, at least one clamp alignment body, and atleast one bladder positioned between the at least one clamp base plateand the at least one clamp alignment body; at least one least onebladder inflation system in fluid communication with and configured toselectively inflate the at least one bladder of the at least one lowerassembly, the at least one bladder inflation system in communicationwith the at least one power supply via the at least one interconnectsystem; and at least one upper assembly positioned proximate to the atleast one lower assembly, the at least one upper assembly having atleast one thermal control circuit and at least one electrical connectionsystem thereon, wherein the at least one lower assembly and the at leastone upper assembly form at least one carrier device receiver configuredto receive at least carrier device therein.
 4. The high power laserdiode test system of claim 3 further comprising at least one clamppiston movably positioned within and retained by at least one pistonpassage formed in the at least one clamp alignment body, the at leastone clamp piston is communication with the at least one bladder.
 5. Thehigh power laser diode test system of claim 4 further comprising atleast one biasing member positioned proximate to the at least one clamppiston, the at least one biasing member configured to apply at least onebiasing force to the at least one clamp piston, the at least one biasingmember configured to retract the clamp piston towards the clampalignment body.
 6. The high power laser diode test system of claim 5wherein the at least one clamp piston is configured to extend from theat least one bladder when the bladder is inflated.
 7. The high powerlaser diode test system of claim 3 wherein the at least one upperreceiver includes at least one at least one electrical connect bodycoupled to the at least one electrical connection system, at least aportion of the at least one electrical connect body positioned withinthe at least one carrier device receiver during use.
 8. The high powerlaser diode test system of claim 3 wherein the at least one upperreceiver includes at least one thermal regulating body positionedproximate to the carrier device receiver, the at least one thermalregulating body in communication with the at least one thermal controlsystem via the at least one interconnect system.
 9. The high power laserdiode test system of claim 8 further comprising at least one beam dumppositioned on the at least one upper assembly proximate to the at leastone thermal regulating body, the at least one beam dump configured toreceive and dissipate optical radiation emitted by at least one laserdiode positioned on the carrier device.
 10. A device test module for usewithin a high power laser diode test system, the device test modulecomprising: at least one device test module faceplate configured to becoupled to a high power laser diode test system, the at least one devicetest module faceplate defining at least one carrier device port; atleast one lower assembly coupled to the at least one device test modulefaceplate, the at least one lower assembly having at least one clampbase plate, at least one clamp alignment body, and at least one bladderpositioned between the at least one clamp base plate and the at leastone clamp alignment body; at least one least one bladder inflationsystem in fluid communication with and configured to selectively inflatethe at least one bladder of the at least one lower assembly, the atleast one bladder inflation system in communication with at least onepower supply coupled to a high power laser diode test system; at leastone upper assembly coupled to the at least one device test modulefaceplate and positioned proximate to the at least one lower assembly,the at least one upper assembly having at least one thermal controlcircuit and at least one electrical connection system thereon, whereinthe at least one lower assembly and the at least one upper assembly format least one carrier device receiver configured to receive at leastcarrier device therein; and at least one carrier device configured tohave at least one laser diode coupled thereto wherein the laser diode isdetachably coupled to the at least one electrical connection system ofthe at least one upper assembly.
 11. The device test module of claim 10wherein the at least one bladder comprises a single bladder positionedbetween the at least one clamp base plate and at least one clampalignment body.
 12. The device test module of claim 10 wherein the atleast one bladder comprises a multiple bladders positioned each betweenthe at least one clamp base plate and at least one clamp alignment bodywherein each bladder is coupled to and selectively inflated by the atleast one least one bladder inflation system.
 13. The device test moduleof claim 10 further comprising at least one clamp piston movablypositioned within and retained by at least one piston passage formed inthe at least one clamp alignment body, the at least one clamp piston iscommunication with the at least one bladder.
 14. The device test moduleof claim 13 further comprising at least one biasing member positionedproximate to the at least one clamp piston, the at least one biasingmember configured to apply at least one biasing force to the at leastone clamp piston, the at least one biasing member configured to retractthe clamp piston towards the clamp alignment body.
 15. The device testmodule of claim 13 wherein the at least one clamp piston is configuredto extend from the at least one bladder when the bladder is inflated.16. The device test module of claim 10 wherein the at least one upperreceiver includes at least one at least one electrical connect bodycoupled to the at least one electrical connection system, at least aportion of the at least one electrical connect body positioned withinthe at least one carrier device receiver during use.
 17. The device testmodule of claim 10 wherein the at least one upper receiver includes atleast one thermal regulating body positioned proximate to the carrierdevice receiver.
 18. The device test module of claim 17 furthercomprising at least one beam dump positioned on the at least one upperassembly proximate to the at least one thermal regulating body such thatthe at least one thermal regulating body regulates the thermalcharacteristics of the at least one beam dump, the at least one beamdump configured to receive and dissipate optical radiation emitted by atleast one laser diode positioned on the carrier device.
 19. The devicetest module of claim 17 further comprising: at least one carrier devicehaving at least one carrier device faceplate coupled to at least onecarrier device body; at least one device positioning member coupled toat least one of the at least one carrier device faceplate and the atleast one carrier device body, the at least one device positioningmember configured to have one or more laser diodes detachably coupledthereto; at least one carrier device piston movable coupled to thecarrier device body, the at least one carrier device piston configuredengage at least a portion of at least one clamp piston positioned on theat least one lower assembly; and at least one contact device bodyconfigured to be selectively engaged by the carrier device piston whenthe at least one bladder is inflated, the at least one contact deviceconfigured to selectively couple carrier device to the to the devicetest module.
 20. The device test module of claim 19 wherein the at leastone contact device body is configured to mechanically couple the atleast one carrier device to the device test module.
 21. The device testmodule of claim 19 wherein the at least one contact device body isconfigured to thermally couple the at least one carrier device to the atleast one upper assembly of the device test module.
 22. The device testmodule of claim 19 wherein the at least one contact device body isconfigured to electrically couple the at least one carrier device to theat least one electrical connect body positioned on the at least oneupper assembly of the device test module.
 23. A carrier device for usein a high power laser diode test system, the carrier device comprising:at least one carrier device faceplate coupled to at least one carrierdevice body; at least one device positioning member coupled to at leastone of the at least one carrier device faceplate and the at least onecarrier device body, the at least one device positioning memberconfigured to have one or more laser diodes detachably coupled thereto;at least one carrier device piston movable coupled to the carrier devicebody, the at least one carrier device piston configured engage at leasta portion of a device test module; and at least one contact device bodyconfigured to be selectively engaged by the at least one carrier devicepiston and engage at least one upper plate assembly within the devicetest module thereby coupling the at least one carrier device to thedevice test module.
 24. The device test module of claim 23 wherein theat least one contact device body is configured to mechanically couplethe at least one carrier device to the device test module.
 25. Thedevice test module of claim 23 wherein the at least one contact devicebody is configured to thermally couple the at least one carrier deviceto at least one upper assembly of the device test module.
 26. The devicetest module of claim 23 wherein the at least one contact device body isconfigured to electrically couple the at least one carrier device to atleast one electrical connect body positioned on at least one upperassembly of the device test module.